Four Leading Technologies In The Cowboy Industry

One

Functional finishing of warp yarn

It's hard, soft and plump.

Brief introduction of the technology: in the traditional dyeing and printing machine, the functional finishing agent is used to replace the traditional starch size to finish warp yarn. In addition to meeting the weaving requirements, it also gives the yarn the characteristics of hardness, smoothness, brightness and wear-resistance, so that the denim is not processed at the same time, and has the functions of waterproof, antistatic, hydrophilic and oil repellent.

The production process includes: warping axis, wetting trough, washing tank, dyeing tank, oxidation rack (5~8, dyed indigo), water washing tank, drying, storage rack, slurry tank (functional finishing agent, room temperature), drying, splitting, and falling.

Two indigo paint functional finishing

Colorful and washable style.

Brief introduction of the process: after dyeing with traditional indigo dyeing machine, the warp yarn is dyed with color functional finishing agent. In addition to achieving color matching and weaving requirements, it also gives extra yarn rigidity, smoothness, brightness, abrasion resistance and three proofing effects. The various colors needed on the yarn sleeve make the denim color rich and varied, and the washing style is diversified.

The production process includes: warping axis, wetting trough, washing tank, dyeing tank, oxidation rack (5~8, dyed indigo), water washing tank, modified tank (the last washing tank), drying, storage rack, slurry tank (coating functional finishing agent, room temperature), drying, splitting, and falling.

Three denim warp finishing pad dyeing

Breaking cellulose fiber limitation

Brief introduction of the technology: on the traditional dyeing and printing machine, the yarn is treated by pretreatment, modification and drying, and the warp is dyed with the functional dyed finishing agent. The warp is dyed with the required color. It can not only meet the requirements of weaving well, but also endow yarn with stiff, smooth, bright, wear-resistant and weaved denim with waterproof, antistatic, hydrophilic and oil repellent functions, and breaks the limitation of cowboy warp only using cellulose fiber.

The production process includes: warping axis, pre-treatment, water washing, modification, drying, then slurry tank (coating pad dyeing functional finishing agent, room temperature), drying, storage rack, splitting, falling axis.

(Note: the slurry tank should be changed evenly.

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Four pad dyeing process for jean fabric

Wash water

The myriads of changes

Brief introduction of the technology: the white denim is dyed by mercerizing process after normal desizing, and the dyed fabric is dyed with pigment dyeing accelerant. The dyed fabric is directly dyed with the pigment of Wei Jia Da company (the pigment paste instead of traditional dye, such as activity and vulcanization). The pigment paste is dyed with denim cloth with rich color and strong sense of three-dimensional and hierarchy.

The production process is: grey cloth to desizing, mercerizing to wetting trough (dip coating dyeing promoter), dye bath (pad dyeing pigment), water washing tank, drying, pre shrinking, finished product.

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Process features:

1. product green environmental protection, production process can achieve energy saving, emission reduction and cost reduction purposes.

2. the yarn can be hard, smooth, ironing, bright, and finishing.

3. at room temperature, the traditional boiling, braising and steam heating are avoided.

4. the film is flexible and adhesive, which can obviously improve the abrasion resistance of warp yarn and improve weaving efficiency.

5., the color rubbing fastness and color depth of yarn and fabric can be obviously improved.

6. after finishing, there is no need to desizing, no mercerizing. As long as a simple soaping process is done, a better mercerizing effect can be achieved.

7. the denim fabric knitted fabric has good hand feel, drapability and washability, and the shrinkage rate changes little.

8. cowboy warp coating, functional finishing of pigment pad dyeing, the product is rich in color and changeable, with a sense of hierarchy. After washing, the style is diversified, more solid and bright.

9. wash the clothes without soaking the resin, which can be directly ironing and pressing.

10. completely changed the status quo of the sewage treatment industry for weaving cloth.

11. do not specialize in nostalgia craft, only ordinary washing water can achieve the desired nostalgia effect.

Process features:

1. after pad dyeing, the cloth is smooth, bony and draped.

2., the gloss of cloth surface is higher than that of traditional one, which shows the appearance feeling of the coating better.

3. coatings

The process is simple, energy saving and environmental protection.

4. because of the granular structure and rich color characteristics of the coating, the color of the fabric after coating and dyeing is richer and the sense of hierarchy is stronger.